Custom Box Insert Trays
Precision-Engineered Packaging Designed to Protect Products Throughout the Supply Chain
DelConte Packaging manufactures custom thermoformed box insert trays that help businesses protect products, improve organization, and reduce damage during transportation, storage, assembly, and distribution.
Product Protection
Securely holds components in place to prevent damage and movementOperational Efficiency
Organized layouts streamline handling, assembly, and inventory management. Cost Reduction
Professional Presentation
Sustainable Options
Made with recyclable thermoforming materials to support your goalsMinimize damage, returns, and wasted materials across the supply chain.Clean, organized packaging enhances brand perception and customer experienceEngineered for Fit.
Built for Performance.
Every product is different. That's why we design insert trays that fit your components precisely, keeping them secure, organized, and protected from the moment they leave your facility to the moment they're used.
Engineered cavities and compartments tailored to your product dimensions.
Custom Layouts
Consistent quality and accuracy from prototype to production
Strong, impact-resistant trays designed to withstand real world conditions
What Are Box Insert Trays?
Secure Fit
Box insert trays are custom thermoformed packaging solutions that fit inside cartons, cases, or containers to hold products securely in place. They prevent shifting, reduce impact, and create a clean, organized presentation.
Durable Materials
Thermoforming Precision
Maintain organization and protection for critical products requiring careful handling.
Custom Engineered
Designed around your product's exact shape and size.
Damage Reduction
Protects against impact, vibration, and abrasion.
Improved Efficiency
Streamlines packing, assembly, and inventory management.
BUILT FOR YOUR INDUSTRY
Electronics
Applications Across Industries
Protects sensitive components
from shock, vibration, and
static risks
Medical Devices
Secure parts and assembles
for safe storage and
transport
Industrial
Organize complex
components and kits
efficiently.
Consumer Goods
Enhance unboxing
experience while
protecting products
And More
Custom solutions for
your unique packaging
challenges
Automotive
Maintain sterile organization
and reduce the risk of
damage
Tell us about your project and our team will build a blister packaging solution that fits.
Let’s Create the Right Solution for You.
BOX INSERT TRAYS FAQs
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Yes. Inserts can incorporate multiple cavities or compartments to organize individual components and maintain their position within the outer package.
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Insert geometry can be developed to create controlled contact points around the product, helping limit movement while providing appropriate clearance for loading and removal.
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Yes. The design can take the intended loading process into consideration, including how components are positioned, inserted, and removed during packaging.
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Yes. Contact areas, cavity geometry, and material selection can be considered to help support the product while reducing unnecessary contact with finished or sensitive surfaces.